Comprehensive Diagnosis:
- Visual inspection for visible bends, dents, and cracks.
- Use of precision instruments to measure the exact degree and location of deformities.
- Assessment of potential internal damage that might not be immediately visible.
Wheel Removal and Mounting:
- Carefully removing the wheel from the vehicle.
- Mounting it onto specialized machinery designed for wheel repairs.
Hydraulic Straightening:
- Employing hydraulic presses to methodically rectify the bends.
- Ensuring that the wheel's shape is restored without causing micro fractures or compromising its structural strength.
Heat Treatment (if necessary):
- Heating the wheel to a specific temperature to make the metal more malleable, aiding in the straightening process.
- Cooling it down systematically to retain its strength.
Stress and Spin Testing:
- Simulating real-world stresses on the wheel to ensure it holds up to road conditions.
- Spin tests to ensure the wheel rotates true without any wobbles or imbalances.
Refinishing and Cosmetic Restoration:
- Sanding out any scratches or minor imperfections caused during the straightening process.
- Applying a primer, paint, and sealant, if required, to restore the wheel's original luster.
- Polishing the wheel to give it a pristine finish.
Wheel Balancing:
- Ensuring that the wheel's weight is evenly distributed to prevent vibrations when driving.
- Adjusting the weight distribution by adding or removing balance weights.
Final Inspection:
- Checking the wheel for any overlooked issues or imperfections.
- Ensuring the wheel aligns perfectly with the vehicle's specifications.
- Quality assurance by a senior technician for an added layer of safety.
Reattachment and Road Testing:
- Carefully remounting the repaired wheel onto the vehicle.
- Taking the vehicle for a short test drive to guarantee optimal performance and safety.